Special Tools

Custom-made Tool Just for You

ZCC Cutting Tools Europe / Tools / Special Tools

Having the Right Tool is Key to Long-term Success

Are you looking for a specific tool you cannot find in our current product catalogue? Then enter your detailed specifications in our order form and send it to us.

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1General information

2Tool category

3Technical data

4Type

5Tool data

General information

* Please note that fields marked with an asterisk must be completed

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Transaction number

Your contact information

Company name*

Customer number

Contact*

ZCC-CT sales team or distribution partner

Industry

First name*

Surname*

Street*

Street no.*

Postcode*

City/town*

Country*

Phone*

Your e-mail address*

For your personal confirmation e-mail

General requirements

Order volume*

Estimated annual order volume*

Target delivery date (6–12 weeks)*

DD slash MM slash YYYY

Delivery date six weeks after order placed or on agreement

What industrial segment is the tool intended for?

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What industrial segment is the tool intended for?

Select a tool category

Type of tool*

Inserts

Tool holders

zRay

miniTurn

Solid carbide cutters

Indexable milling bodies

Solid carbide drills

Indexable drilling bodies

Technical data

Material number*

Material

Material hardness

[HRC / HB]

Description of application

Workpiece stability*

Excellent

Good

Average

Poor

Interrupted cut*

None

Light

Average

Significant

Forging skin*

Yes

Cooling*

Dry

Oil

Emulsion

MMS

Cutting data

Workpiece Ø

Rotational speed n

rpm

Cutting speed V((c))

m/min

Feed rate f

Depth of cut a((p))

Machining length

Current situation

Tool holder manufacturer

Tool holder

Insert manufacturer

Insert type

Chip breaker/edge preparation

Edge preparation with CBN / PCD

Cutting material

Technical data

Material number*

Material

Material hardness

[HRC / HB]

Cutting data

Rotational speed n

rpm

Cutting speed V((c))

m/min

Feed rate per tooth f((z))

Contouring feed rate V((f))

Depth of cut a((p))

Cutting width a((e))

Machining length

Current situation

Competitors

Item description

Grade

Machine interface*

Tool holder size*

Technical data

Material number*

Material

Material hardness

HRC / HB

Current situation

Rotational speed n

rpm

Cutting speed V((c))

m/min

Feed rate f((n))

Feed speed V((f))

mm/min

Drilling depth I

Current situation

Competitors

Item description

Grade

Machine interface

Insert types

Insert types*

CBN

PCD

Ceramic

Carbide

Cermet

Tool holder types

Tool holder types*

ISO tool holders – external machining

ISO tool holders – internal machining

Parting and grooving tool holder (external)

Parting and grooving tool holder (internal)

Types of miniTurn

Types of miniTurn*

Boring and copying

Chamfering

Reverse machining

Grooving

Threading

Axial grooving

Boring and copying*

With cutting radius, without chip former

With cutting radius, without chip former, 0° front side

With cutting radius, 47° clearance angle

With cutting radius, 20° front side

Chamfering*

with cutting radius, 45° chamfer

Reverse machining*

with cutting radius, 45° chamfer

Grooving*

Grooving with and without cutting radius

Grooving and copying with full radius

Threading*

60° partial profile

metric ISO coarse and fine thread, 60° full profile

55° partial profile

Whitworth thread, 55° full profile

Axial grooving*

with cutting radius, internal

with cutting radius, for stud machining

with and without cutting radius

Solid carbide cutter types

Solid carbide cutter types*

Square shoulder

Torus

Ball nose

Indexable milling bodies

Indexable milling body types*

Square shoulder mill

Face mill

High-feed mill

Solid carbide drills

Solid carbide drill types*

Standard

Step drill

Reamer

Tool data for inserts

Standard values for the relevant series will be used in fields that are left empty.

Notes

Upload file

Drop files here or

Accepted file types: jpg, gif, png, pdf, jpeg, Max. file size: 20 MB, Max. files: 3.

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Tool data for zRay (standard)

Standard values for the relevant series will be used in fields that are left empty.

Max. diameter A*

Angle T*

Flange length L1*

Head length L2*

Distance from cutting edge to centre of tool f*

Angle K*

Tool holder system*

Insert*

Cooling*

High-pressure cooling, top

High-pressure cooling, top and bottom

Low-pressure cooling

Type of tool*

External machining

Internal machining

Right-side version

Left-side version

Neutral

Notes

Upload file

Drop files here or

Accepted file types: jpg, gif, png, pdf, jpeg, Max. file size: 20 MB, Max. files: 3.

Upload tool, component diagram, etc.

Tool data for miniTurn (boring and copying)

Standard values for the relevant series will be used in fields that are left empty.

Shank diameter Dh6

Min. hole diameter Dmin

Total length L

Effective length L1

Overhang LH

Max. depth of cut tmax

Radius r

Distance from cutting edge to outer contour a

Distance from cutting edge to centre of tool f

Alignment R/L

Notes

Upload file

Drop files here or

Accepted file types: jpg, gif, png, pdf, jpeg, Max. file size: 20 MB, Max. files: 3.

Upload tool, component diagram, etc.

Tool data for miniTurn (chamfering)

Standard values for the relevant series will be used in fields that are left empty.

Shank diameter Dh6

Min. hole diameter Dmin

Total length L

Effective length L1

Overhang LH

Max. depth of cut tmax

Radius r

Distance from cutting edge to outer contour a

Distance from cutting edge to centre of tool f

Profile width H1

Alignment R/L

Notes

Upload file

Drop files here or

Accepted file types: jpg, gif, png, pdf, jpeg, Max. file size: 20 MB, Max. files: 3.

Upload tool, component diagram, etc.

Tool data for miniTurn (reverse machining)

Standard values for the relevant series will be used in fields that are left empty.

Shank diameter Dh6

Min. hole diameter Dmin

Total length L

Effective length L1

Overhang LH

Max. depth of cut tmax

Radius r

Distance from cutting edge to outer contour a

Distance from cutting edge to centre of tool f

Profile width H1

Alignment R/L

Notes

Upload file

Drop files here or

Accepted file types: jpg, gif, png, pdf, jpeg, Max. file size: 20 MB, Max. files: 3.

Upload tool, component diagram, etc.

Tool data for miniTurn (grooving)

Standard values for the relevant series will be used in fields that are left empty.

Shank diameter Dh6

Min. hole diameter Dmin

Total length L

Effective length L1

Overhang LH

Max. depth of cut tmax

Radius r

Distance from cutting edge to outer contour a

Distance from cutting edge to centre of tool f

Profile width w

Alignment R/L

Notes

Upload file

Drop files here or

Accepted file types: jpg, gif, png, pdf, jpeg, Max. file size: 20 MB, Max. files: 3.

Upload tool, component diagram, etc.

Tool data for miniTurn (threading)

Standard values for the relevant series will be used in fields that are left empty.

Shank diameter Dh6

Min. hole diameter Dmin

Total length L

Effective length L1

Overhang LH

Max. depth of cut tmax

Radius r

Distance from cutting edge to outer contour a

Distance from cutting edge to centre of tool f

Pitch P

Profile width E

Max. profile height H1max

Alignment R/L

Notes

Upload file

Drop files here or

Accepted file types: jpg, gif, png, pdf, jpeg, Max. file size: 20 MB, Max. files: 3.

Upload tool, component diagram, etc.

Tool data for miniTurn (axial grooving)

Standard values for the relevant series will be used in fields that are left empty.

Shank diameter Dh6

Min. hole diameter Dmin

Total length L

Effective length L1

Overhang LH

Max. depth of cut tmax

Radius r

Distance from cutting edge to outer contour a

Groove width W

Alignment R/L

Notes

Upload file

Drop files here or

Accepted file types: jpg, gif, png, pdf, jpeg, Max. file size: 20 MB, Max. files: 3.

Upload tool, component diagram, etc.

Tool data for tool holders

Standard values for the relevant series will be used in fields that are left empty.

Notes

Upload file

Drop files here or

Accepted file types: jpg, gif, png, pdf, jpeg, Max. file size: 20 MB, Max. files: 3.

Upload tool, component diagram, etc.

Tool data for solid carbide square shoulder mills

Standard values for the relevant series will be used in fields that are left empty.

Cutting edge diameter D*

Cutting edge tolerance

Helix angle

Shank diameter d*

Neck diameter d1

Total length L

Cutting edge length H*

Neck length M

Number of teeth*

Overhang

Solid carbide cutter series*

PM/EPM

HPC

VSM

Centre cutting

Yes

Tool holder type*

Cylinder

Weldon

Whistle notch

Coating*

Yes

Notes

Upload file

Drop files here or

Accepted file types: jpg, gif, png, pdf, jpeg, Max. file size: 20 MB, Max. files: 3.

Upload tool, component diagram, etc.

Tool data for solid carbide torus mills

Standard values for the relevant series will be used in fields that are left empty.

Cutting edge diameter D*

Cutting edge tolerance

Cutting radius R*

Helix angle

Shank diameter d*

Neck diameter d1

Total length L

Cutting edge length H*

Neck length M

Number of teeth*

Overhang

Solid carbide cutter series*

PM/EPM

HPC

VSM

Centre cutting

Yes

Tool holder type*

Cylinder

Weldon

Whistle notch

Coating*

Yes

Notes

Upload file

Drop files here or

Accepted file types: jpg, gif, png, pdf, jpeg, Max. file size: 20 MB, Max. files: 3.

Upload tool, component diagram, etc.

Tool data for solid carbide ball nose cutters

Standard values for the relevant series will be used in fields that are left empty.

Cutting edge diameter D*

Cutting edge tolerance

Helix angle

Shank diameter d*

Neck diameter d1

Total length L

Cutting edge length H*

Neck length M

Number of teeth*

Overhang

Solid carbide cutter series*

PM/EPM

Centre cutting

Yes

Tool holder type*

Cylinder

Weldon

Whistle notch

Coating*

Yes

Notes

Upload file

Drop files here or

Accepted file types: jpg, gif, png, pdf, jpeg, Max. file size: 20 MB, Max. files: 3.

Upload tool, component diagram, etc.

Tool data for indexable square shoulder mills

Standard values for the relevant series will be used in fields that are left empty.

Cutting edge diameter D*

Tool holder diameter d

Total length L

Effective length L1

Number of teeth*

Insert*

Indexable mill series*

EMP01

EMP02

EMP03

EMP04

EMP05

EMP09

EMP13

FMP12

Tool holder type*

Cylinder

Weldon

Arbour-mounted

Notes

Upload file

Drop files here or

Accepted file types: jpg, gif, png, pdf, jpeg, Max. file size: 20 MB, Max. files: 3.

Upload tool, component diagram, etc.

Tool data for indexable face mills

Standard values for the relevant series will be used in fields that are left empty.

Cutting edge diameter D*

Outer diameter D1*

Tool holder diameter d

Total length L

Number of teeth*

Pressure angle KR

Insert*

Indexable mill series*

FMA01

FMA04

FMA11

FMA12

FMD02

FMR01

FMR02

FMR03

FMR04

Other

Tool holder type*

Cylinder

Weldon

Arbour-mounted

Notes

Upload file

Drop files here or

Accepted file types: jpg, gif, png, pdf, jpeg, Max. file size: 20 MB, Max. files: 3.

Upload tool, component diagram, etc.

Tool data for indexable high-feed mills

Standard values for the relevant series will be used in fields that are left empty.

Outer diameter D*

Tool holder diameter d

Total length L

Free length L1

Number of teeth*

Pressure angle KR

Insert*

Indexable mill series*

XMR01

Tool holder type*

Arbour mounting

Straight shank

Weldon

Notes

Upload file

Drop files here or

Accepted file types: jpg, gif, png, pdf, jpeg, Max. file size: 20 MB, Max. files: 3.

Upload tool, component diagram, etc.

Tool data for solid carbide drills (standard)

Standard values for the relevant series will be used in fields that are left empty.

Cutting edge diameter d1*

Cutting edge tolerance

Shank diameter d2*

Total length l1

Effective length l2*

Spiral length l3*

Point angle ∡((1))

Solid carbide drill series*

Cooling*

Internal

External

Tool holder type*

Cylinder

Weldon

Whistle notch

Coating*

Yes

Notes

Upload file

Drop files here or

Accepted file types: jpg, gif, png, pdf, jpeg, Max. file size: 20 MB, Max. files: 3.

Upload tool, component diagram, etc.

Tool data for solid carbide drills (step drills)

Standard values for the relevant series will be used in fields that are left empty.

Cutting edge diameter d1*

Cutting edge tolerance d1

2. Cutting edge diameter d3*

Cutting edge tolerance d3

Shank diameter d2*

Shoulder length l5*

Spiral length l2*

Total length l1

Shank length l4

Point angle ∡((1))

Recess angle ∡((2))

Solid carbide drill series*

Cooling*

Internal

External

Tool holder type*

Cylinder

Weldon

Whistle notch

Coating*

Yes

Notes

Upload file

Drop files here or

Accepted file types: jpg, gif, png, pdf, jpeg, Max. file size: 20 MB, Max. files: 3.

Upload tool, component diagram, etc.

Tool data for solid carbide drills (reamer drills)

Standard values for the relevant series will be used in fields that are left empty.

Cutting edge diameter d1*

Cutting edge tolerance*

Shank diameter d2*

Total length l1

Cutting edge length l2*

Shank length l3

Number of teeth

Overhang

Direction of twist*

Straight

Right

Left

Cooling*

Internal

External

Tool holder type*

Cylinder

Weldon

Whistle notch

Coating*

Yes

Machining information*

Blind hole

Through hole

Notes

Upload file

Drop files here or

Accepted file types: jpg, gif, png, pdf, jpeg, Max. file size: 20 MB, Max. files: 3.

Upload tool, component diagram, etc.

Tool data for indexable drilling bodies

Standard values for the relevant series will be used in fields that are left empty.

Cutting edge diameter D*

Shank diameter D1*

Outer diameter D2

Total length L

Effective length L1*

Shank length L2

Indexable drill series*

ZSD

ZTD

Cooling*

Internal

External

Connecting thread

Notes

Upload file

Drop files here or

Accepted file types: jpg, gif, png, pdf, jpeg, Max. file size: 20 MB, Max. files: 3.

Upload tool, component diagram, etc.

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Information about ZCC Cutting Tools

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Special Tools

Custom-made Tool Just for You

Having the Right Tool is Key to Long-term Success

General information

Your contact information

General requirements

Select a tool category

Technical data

Description of application

Cutting data

Current situation

Technical data

Cutting data

Current situation

Technical data

Current situation

Current situation

Insert types

Tool holder types

Types of miniTurn

Solid carbide cutter types

Indexable milling bodies

Solid carbide drills

Tool data for inserts

Tool data for zRay (standard)

Tool data for miniTurn (boring and copying)

Tool data for miniTurn (chamfering)

Tool data for miniTurn (reverse machining)

Tool data for miniTurn (grooving)

Tool data for miniTurn (threading)

Tool data for miniTurn (axial grooving)

Tool data for tool holders

Tool data for solid carbide square shoulder mills

Tool data for solid carbide torus mills

Tool data for solid carbide ball nose cutters

Tool data for indexable square shoulder mills

Tool data for indexable face mills

Tool data for indexable high-feed mills

Tool data for solid carbide drills (standard)

Tool data for solid carbide drills (step drills)

Tool data for solid carbide drills (reamer drills)

Tool data for indexable drilling bodies